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Partially completing a manufacturing order (MO)

Learn to manage partial completions of manufacturing orders for adaptive production.

Dayvid Lorbiecke avatar
Written by Dayvid Lorbiecke
Updated this week

Learn how to manage partial completions in Katana when you need flexibility with production and inventory workflows.


Why partially complete an MO?

Partially completing a manufacturing order (MO) lets you move finished products to inventory before the full order is complete. This is helpful when:

  • You want to ship ready products to a customer ASAP

  • You're producing bulky items and need to free up space on the factory floor

  • Supply chain delays mean you need to work with what’s available


How to partially complete an MO

  1. Open the MO and set the production status to Partially complete

    Screenshot showing where to add completed quantity when partially completing an MO

  2. Enter the Completed quantity (how many units were actually finished)

  3. If using batch tracking:

    • Assign a batch number for the completed products

    • Assign batch numbers for all ingredients used

      Screenshot where you can add batch info when partially completing an MO

Note: In Make-to-Order workflows, the completed quantity can’t exceed the amount required by the linked sales order.


Inventory movements during partial completion

  • Product inventory increases by the completed quantity

  • Expected quantity (i.e. what’s still planned) decreases

  • Ingredient stock & committed values decrease proportionally

Note: Ingredient quantities consumed during partial completions are based on planned quantities only. You can only enter actual quantities when you fully complete the MO.


MO card overview: Tabs and tracking

Each partially completed MO has two main tabs:

Screenshot showing the Planned and Completed tabs on a partially completed MO

Planned tab

  • Completed quantity: How many units are already finished

  • Remaining quantity: What’s left to produce

  • Consumed ingredients: What’s been used so far (based on planned amounts)

  • Remaining ingredients: What’s still needed

You can enter actual quantities at any time, but they’ll only be applied when the MO is fully completed.

Completed tab

Each partial completion creates a new “Production” entry showing:

  • Date and time

  • Completed quantity

  • Ingredient & operation costs

  • Total production cost (calculated only after full MO completion)


Completing a partially complete MO

To finish the MO:

  1. Set the MO status to Done

    Screenshot showing the Done status option for an MO

  2. Enter the final quantity produced

    Screenshot showing the final completed quantity option when completing an MO

  3. Enter the actual ingredient quantities used across the full MO

    Screenshot showing where you can insert actual quantity for ingredients when completing an MO

  4. If you're using batch tracking, add tracking information

    Screenshot showing where you can add batch info when completing an MO

  5. Enter the actual time for operations used across the full MO

    Screenshot showing where you can add actual time for operations when completing an MO

Katana pre-fills actual time and ingredients based on existing data, but you can edit it as needed.

Once done:

  • All costs and inventory are finalized

  • The MO moves to the Done tab in the Schedule view


Reverting a partial completion

Need to make changes to a completed MO?

  • Change the MO status back to Partially complete

    Screenshot showing the option to revert a completed MO back to partially completed

  • Open the Completed tab and click Revert on any production entry

    Screenshot showing the revert option for part of a partially completed MO

  • To fully reset the MO, use Revert all from the dropdown

    Screenshot showing the dropdown Revert all option for reverting several parts of a partially completed MO

This will:

  • Reduce the product inventory

  • Increase the ingredient stock

  • Remove production costs

Note: Productions in a closed inventory period can’t be reverted.


Related inventory movements

Action

Product

Ingredients

Partial completion

+ In stock, - Expected

- In stock, - Committed

MO completion

Final cost applied

Actual quantities consumed

Revert partial completion

- In stock, + Expected

+ In stock, + Committed


Learn more

For a deeper dive into how production costs are calculated, check out Manufacturing costs for products.


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