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Product operation routings

Optimize production with routings, managing parallel and consecutive operations.

Michael De Giovanni avatar
Written by Michael De Giovanni
Updated over a week ago

Optimize your production by sequencing manufacturing operations in Katana. Use routings to define whether tasks are completed one after another (consecutively) or at the same time (in parallel). This structure helps you better plan task flows, resource allocation, and cost calculations.


What are operation routings?

Production operations often need to follow a specific order or be grouped for simultaneous execution.

You can organize them in three ways:

  • Consecutive operations: Tasks happen one after another (e.g. Cut โ†’ Weld โ†’ Assemble).

  • Parallel operations: Tasks occur at the same time (e.g. Cut legs and Cut tabletop simultaneously).

  • Mixed workflows: Combine both styles for maximum flexibility.


Understanding operation sequences

  • Katana uses a Step # column to display operation order when "Operations are in sequence" is enabled.

  • All operations with the same step number will be performed in parallel.

  • Operations with different step numbers will be performed in sequence.

  • Read more about Manufacturing operation routings

  • Read more about the operations sequence in the Shop Floor App


How to enable and manage operation routings

  1. Go to the Items screen.

  2. Select a product and open the Production operations tab (Make must be enabled).

  3. Toggle "Operations are in sequence" ON.

    Screenshot highlighting the Operations are in sequence toggle

  4. The operations table will now display a Step # column.

    Screenshot highlighting the Steps # column for production operations

Reordering operation steps

You can rearrange operations using drag-and-drop:

  • To set operations in sequence: Drop a step between two rows. It gets a unique step number.

    GIF showing the reordering of Operation steps

  • To group operations in parallel: Drop one operation on top of another. Both will share the same step number and be executed together.

    Gif showing how to make the operations part of the same step

Understanding time values

Screenshot showing the time/cost area of Production operations

When routings are enabled, Katana displays two time estimates:

Type

Description

Production time

Total time to complete all steps, including sequential delays. For parallel groups, only the longest operation in the group counts.

Total time for cost calculation

The sum of all operation durations, used to calculate production cost.


Example: Table assembly workflow

Imagine youโ€™re building a wooden table. Here's a routing example that includes both parallel and sequential operations:

Shows consecutive and parallel operations in the Operation steps table

Steps:

  1. Parallel:

    • Cut table legs

    • Cut tabletop

  2. Inspection: Check the quality of parts.

  3. Assembly: Combine parts into a finished table.

Visualization:

Diagram of operation steps
  • Cutting is done in parallel on two workstations.

  • Inspection must happen after both cuts are complete.

  • Final assembly can only begin after inspection passes.

This setup ensures quality control without delaying independent tasks.


Your feedback is always appreciated. Let us know your thoughts on this article or anything else in Katana that you'd like to see improved: [email protected]

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